Cost Efficient Asphalt Melting System for Highway Asphalt Treatment

Customization: Available
After-sales Service: Video Technical Support/Online Support
Warranty: 1year

Product Description

Basic Specifications
Weight (Kg)
8000
Selling Point
Continuous Production
Advantage
Labor Saving
Melting Type
Continuous
Productivity
10-15t/H
Transport Package
40FT Container
Specification
11500*2300*2400
Trademark
LIJIU
Origin
China
HS Code
8474390000
Production Capacity
50 units/Year
Product Description

This product is designed for the rapid melting of massive and bagged asphalt. It addresses common industry issues such as uneven heating, aging, slow melting rates, and inefficient energy consumption typically found in traditional process oil tanks.

Asphalt Melting System 1
Asphalt Melting System 2
1

Rapid Heating Up System

Provides 900,000 calories per hour with over 90% heat conversion. The main system uses direct heat heating (600,000 kcal/h), while the secondary auxiliary system uses thermal conduction medium (300,000 kcal/h), ensuring functionality regardless of asphalt levels.

2

Solid Asphalt Constant Temperature Thermal Cutting System

An adjustable thermostatic carrier system that quickly divides large solid asphalt blocks into small pieces (5-10 cm). This increases the heating area and initiates preheating to a flowable state.

3

Horizontal Mixing System

Utilizes 11 kw frequency conversion control. It features low-speed mixing for high viscosity/unmelted asphalt to prevent local overheating, and high-speed mixing once completely melted.

4

Hydraulic Flap Feeding System

Features a heating plate working at 120ºC, ensuring ton-bag asphalt enters the system smoothly. The flap creates a confined space after feeding to reduce heat loss and maximize melting speed.

Melting Process 1
Melting Process 2
Melting Process 3
Technical Parameters
Applicable productsTon package Bitumen
Productivity10-15 t/h
Feeding methodHydraulic pressure Flap
Bitumen heating temperature130ºC
Bitumen storage capacity12t
Hydraulic system pressureAdjustable
Hydraulic pumpGear pump
Max jacking force6 t
Heat transfer oil temp200-250ºC
Bitumen pump flow25 m³/h
Fuel consumption4-6 kg per ton
Gross power20 kw
Dimension (L*W*H)11500*2300*2400
Component 1
Component 2
Component 3
Component 4
Component 5
Component 6
Component 7
Component 8
Component 9
Frequently Asked Questions
What is the production efficiency of this asphalt melting system?
The system features a productivity rate of 10-15 tons per hour, making it suitable for high-demand highway asphalt treatment projects.
What types of asphalt packaging can this equipment handle?
It is specifically designed for ton-package bitumen, as well as massive and bagged asphalt, providing versatile feeding options.
How does the system ensure energy efficiency?
With a rapid heating system providing over 90% heat conversion, the fuel consumption is minimized to just 4-6 kg of fuel per ton of bitumen.
Can the machine work when the asphalt level is low?
Yes. While the main heating system requires immersion, the secondary thermal conduction system is not restricted by asphalt levels and can be used for heating and tank cleaning at any time.
What are the advantages of the horizontal mixing system?
It uses frequency conversion control to adjust speed based on asphalt viscosity, preventing local high-temperature spots and ensuring uniform melting of solid materials.
Is the feeding process automated?
The system utilizes a hydraulic flap feeding mode with a heated plate, allowing for smooth, continuous feeding while maintaining a confined space to reduce heat loss.

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