High-Precision Spray Painting System with Intelligent Management Features

Customization: Available
Application: Aerospace Industry, Appliance Industry, Automotive Industry, Construction Industry, Electronics Industry, Furniture Industry
Coating Type: Liquid Coating

Product Description

Basic Information

Heating system:
Diesel, electric, gas, LPG
Warranty:
One-Year Warranty
Weight:
Typically 20-200 Tons as Customized
Voltage/Frequency:
440/380V/50Hz, 220V/60Hz, Customizable
Power Consumption:
Typical Range: 100-1000 Kw/H
Certifications:
CE, ISO9001, SGS
Product Material:
Q235B/ Stainless Steel/ Alloy Steel
Shipping Methods:
Sea Freight, Rail Transport
Production Capacity:
76 sets / Year
HS Code:
8424899990

Product Description

Automatic Spray Painting Line

Product Name: Automatic Spray Painting Line

Core Specifications
  • Main Frame: Q235B section steel; Paint booth: Stainless steel (304)
  • Conveyor Chain: Wear-resistant alloy steel; Robot arms: High-strength aluminum alloy
  • Curing Oven Heating: Stainless steel (310) tubes or gas heating system
  • Dimensions: Customized according to layout. Paint booth (4-10m length), Curing oven (15-60m length)
  • Customization: Workpiece material (metal, plastic, wood), capacity, and drying parameters
  • Capacity: Standard 1 million units/year (Scalable to 5 million units/year)
Spray System Detail 1
Spray System Detail 2

Product Advantages

1. Smart & Efficient

PLC and touchscreen enable real-time monitoring of conveyor speed, spray gun parameters, and curing oven status with automatic alarms for anomalies.

2. Energy Saving & Heat Recovery

Incorporates patented Powder Line Exhaust Heat Utilization and Oven Exhaust Secondary Heat Utilization systems. High-efficiency insulation reduces heat loss by 28% compared to conventional equipment.

3. Advanced Pre-treatment

Automatic oil-water separation technology reduces degreaser and rinse water consumption by approximately 50%. Counter-current design saves over 30% of rinse water.

System Composition & Functions

The system provides automated paint finishing for metal, plastic, and wood workpieces. Key modules include:

  • Workpiece Conveyor System: Automatic conveyors and custom hangers.
  • Pre-treatment System: Ultrasonic/high-pressure cleaning and surface conditioning.
  • Automatic Spraying: 6-axis robots or fixed electrostatic/air spray guns.
  • Curing System: UV curing chambers or hot air drying ovens.
  • Quality Inspection: Integrated vision and thickness gauge capabilities.
System Overview Map

Product Features

High Precision

6-axis painting robots with vision systems achieve coating thickness within ±2µm and positioning accuracy of 0.1mm.

Labor Reduction

Fully automated loading, painting, and unloading results in a labor reduction of over 80%.

Safety Standards

Explosion-proof motors, fire dampers, and safety light curtains ensure compliance with industrial safety standards.

Eco-Performance

95% material utilization and integrated wastewater/exhaust treatment for green production.

Company Profile & Strength

Founded in 2003, we are a professional enterprise engaged in the R&D, manufacturing, and service of high-end intelligent coating and spraying production lines. As a national high-tech enterprise, we hold over 90 utility model patents and 30+ invention patents.

Our manufacturing bases cover over 115,000 square meters combined, equipped with advanced processing technology. We are IATF16949:2015 certified and serve diverse industries including automotive, electronics, and aerospace.

Cooperative Customers

Frequently Asked Questions

1. What is the standard production lead time for a complete coating line?
The production cycle typically ranges from 30 to 70 days, depending on your specific customization requirements and functional modules.
2. What information is required to get an accurate quotation?
Please provide the workpiece type, maximum/minimum dimensions and weight, expected daily output, preferred coating process (liquid/powder), and available factory space dimensions.
3. How is the equipment installation managed?
We provide turnkey installation and commissioning. Our engineers will perform on-site setup and debugging, which usually takes between 30 and 60 days.
4. What kind of after-sales support do you offer?
We provide remote software debugging within 2 hours, international delivery of spare parts within 3-7 days, and on-site technical troubleshooting if required.
5. What is the warranty period for the spray painting system?
The full system comes with a 12-month warranty from the date of successful commissioning, along with lifelong technical support.
6. Can the system handle different types of materials?
Yes, our automatic painting lines are compatible with metal, plastic, and wood workpieces using water-based, solvent-based, or UV-cure paints.

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